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How Are Jawbreakers Really Made?

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Jawbreaker Creation: An Overview
Making a jawbreaker is a process that requires time, patience, and precision. It involves repetitively layering a sugar-based solution around a single sugar crystal until it grows into the desired size.



The Sugar Crystal
The journey commences with a tiny sugar crystal, also known as the nucleus, which acts as the seed for the growing jawbreaker. This crystal is placed into a very large, hot pan.
Layering
The pan used for jawbreaker creation is enormous and specifically designed to rotate constantly, ensuring an even distribution of heat. The layering process starts by adding a small quantity of hot liquid sugar into the pan. As the pan rotates, the sugar crystal rolls around, gradually being coated layer by layer with the hot sugar solution.
This procedure is repeated multiple times until the jawbreaker reaches the desired diameter. For regular jawbreakers, this process takes about two weeks. Larger jawbreakers, however, may take up to a month.
Coloring and Flavoring
Jawbreakers are not just known for their size and hardness; their vibrant colors and distinct flavors are also a significant part of their appeal. Once the jawbreaker reaches the right size, the process of adding color and flavor commences.
Flavors and colors are either added layer by layer or all at once, depending on the kind of jawbreaker being made. The effect of biting into a multi-layered jawbreaker, with its various colors and flavors, is a part of the unique experience of this candy treat.
The Final Coating
Jawbreakers are then given a final, shiny coating. This is done by adding a mixture known as gum arabic, which is a natural gum made of hardwood sap. This gives the jawbreaker its polished appearance and creates a smooth surface. This final layer is intended to protect the layers underneath and ensure that the candy remains intact.
Cooling and Drying
Once the coating is added, the jawbreakers need to be cooled and dried. This phase involves moving the candies to a cooling room to allow them to harden completely. The hardening process takes about a week.
Quality Control and Packaging
Finally, once the candies have cooled and hardened, they go through quality control. They are inspected for size irregularities and coating imperfections before being sorted and packaged. They are then ready for transport and eager consumers.
In conclusion, creating jawbreakers is an elaborate and time-consuming process that combines culinary precision with scientific accuracy. Behind the hard shell and vibrant layers of a jawbreaker lies a process of meticulous attention to detail and patience. In every crunch and color of a jawbreaker, there is a testament to the craft of traditional candy making.